PIPER Platform Implementation at Séguéla Gold Mine

Woroba, Costa de Marfil

Fortuna Mining

Woroba, Costa de Marfil

Implementation of PIPER Operational Platform at Fortuna Mining’s Séguéla Gold Mine to automate the collection, contextualization, and reporting of plant, laboratory, and mining data. The solution integrated multiple operational systems through custom APIs, automated daily production reporting, and provided real-time visibility into operational performance through centralized dashboards and analytics.

Solution Implemented

PIPER Operational Platform

  • PIPER Collector
  • PIPER Historian
  • PIPER Modeler
  • PIPER View
  • Operational APIs
  • Interface Monitoring & Notifications

Fortuna Mining’s Séguéla Gold Mine required a solution capable of automatically collecting and consolidating operational data from multiple sources across the mining value chain, including plant operations, laboratory systems, and mining production systems.

The existing reporting process relied on manual data collection and validation activities, resulting in delays, increased workload, and potential inconsistencies in daily production reports.

Key challenges included:

  • Integrating operational data from multiple heterogeneous sources.
  • Automating daily production reporting processes.
  • Eliminating manual data collection and consolidation activities.
  • Providing reliable access to plant, laboratory, and mining data.
  • Monitoring data integration interfaces to ensure continuous operation.
  • Delivering production performance visibility against planned targets.
  • Creating a scalable architecture capable of supporting future operational intelligence initiatives.

Fortuna required a centralized platform that could transform distributed operational data into trusted, automated, and actionable business information.

PIPER Solutions implemented a complete Operational Intelligence Platform designed to automate data acquisition, contextualization, analysis, and reporting across the Séguéla operation.

1. Multi-Source Data Integration

Using PIPER Collector, customized interfaces were developed to automatically acquire information from multiple operational systems.

The solution integrated:

  • Plant operational systems.
  • Laboratory information systems (SGS).
  • Mining production systems (EGAPI).
  • Corporate reporting systems.

Custom SOAP and REST connectors were developed to automate data acquisition and eliminate manual intervention.

2. Automated Laboratory Data Collection

A custom SOAP interface was developed to connect directly with SGS laboratory systems, automatically retrieving assay and laboratory results for operational reporting.

The integration included:

  • Secure authentication.
  • Automatic retrieval of laboratory orders.
  • Time-zone management.
  • Automated mapping of laboratory results into operational tags.

3. Automated Mining Data Integration

A custom REST interface was implemented to collect production and mining performance indicators from the EGAPI platform.

The solution enabled:

  • Secure API-based connectivity.
  • Automated extraction of mining KPIs.
  • Historical and current data synchronization.
  • Direct integration into the operational data model.

4. Daily Production Reporting Model

Using PIPER Modeler, a comprehensive operational model was developed to organize, contextualize, and analyze production data from:

  • Processing Plant
  • Laboratory
  • Mine Operations

Advanced analytics were configured to automatically calculate and prepare information required for daily operational reporting.

5. Production Monitoring and Planning Integration

A production monitoring solution was developed to compare actual operational performance against production plans.

The project included:

  • Real-time production dashboards.
  • Production analytics for crushers and mills.
  • Integration with production planning systems.
  • APIs for automatic plan data ingestion.
  • Continuous performance tracking against targets.

6. Interface Monitoring and Data Quality Control

To ensure data reliability, PIPER implemented a dedicated interface monitoring model capable of tracking the health of all data integrations.

The solution provides:

  • Real-time interface status monitoring.
  • Automated notifications for missing or delayed data.
  • Event generation and alert management.
  • Email notifications when laboratory data is unavailable for extended periods.

Implemented Architecture

The solution was deployed on-premise using a centralized Operational Intelligence architecture connecting:

  • Processing Plant Systems
  • Laboratory Systems (SGS)
  • Mine Systems (EGAPI)
  • Corporate Reporting Platforms
  • PIPER Historian
  • PIPER Modeler
  • PIPER View
  • Operational APIs

This architecture provides a single source of truth for operational reporting while maintaining secure integration between OT and business systems.

Fully Automated Daily Reporting

The mine eliminated manual data consolidation activities by automating the collection, validation, and preparation of operational information from multiple sources.

Unified Operational Data Platform

Plant, laboratory, and mining information are now centralized within a single operational intelligence platform, improving data consistency and accessibility.

Real-Time Production Visibility

Operations teams gained real-time visibility into production performance, enabling faster decision-making and improved operational control.

Improved Data Reliability

Automated interface monitoring and notification mechanisms significantly reduced the risk of missing or incomplete operational data.

Integration Between Operations and Business Reporting

The platform established a seamless flow of information between operational systems and corporate reporting processes, improving reporting accuracy and reducing delays.

Foundation for Operational Intelligence

The implemented architecture provides a scalable foundation for future initiatives including:

  • Production Management
  • Metallurgical Accounting
  • Operational KPIs
  • Advanced Analytics
  • Industrial AI Applications
  • Digital Mining Operations

✔ Automated daily production reporting

✔ Integration of plant, laboratory, and mine data

✔ Custom SOAP and REST industrial connectors

✔ Real-time production monitoring dashboards

✔ Automated interface health monitoring

✔ Event-driven notifications and alerts

✔ Production performance tracking against plan

✔ Operational APIs for enterprise integration

✔ Single source of truth for operational reporting

✔ Scalable architecture for Operational Intelligence and Industrial AI

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PIPER Platform Implementation at Séguéla Gold Mine

Implementation of PIPER Operational Platform at Fortuna Mining’s Séguéla Gold Mine to automate the collection, contextualization, and reporting of plant, laboratory, and mining data. The solution integrated multiple operational systems through custom APIs, automated daily production reporting, and provided real-time visibility into operational performance through centralized dashboards and analytics.

Solution Implemented

PIPER Operational Platform

  • PIPER Collector
  • PIPER Historian
  • PIPER Modeler
  • PIPER View
  • Operational APIs
  • Interface Monitoring & Notifications

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