Implementation of AVEVA PI System in Petroperu – Conchan Refinery

Lima, Peru

Petroperu - Conchan Refinery

Lima, Peru

Refinería Conchan implemented AVEVA PI System™ to enable the collection, historization, modeling, and visualization of its operational data, extending visibility from marine pipelines and storage through the process plant to an executive view. The solution incorporated advanced calculations in PI Analytics, automated deviation notifications, and new PI Vision displays for real-time KPI monitoring.

Visualizing and Managing Data from Marine Pipelines to the Executive View

Refinería Conchan needed a comprehensive solution to collect, historize, model, and visualize its operational data, covering processes unique to a coastal refinery. Key requirements included:

  • Expanded operational visualization: representing refinery processes, including marine pipelines, storage, process plant, tanks, and an overall executive view.
  • Centralized operational data management: managing operations data and making it accessible to other areas and users beyond the control room.
  • Specialized training: building staff capability in PI System™ administration and visualization tools.

PI System™ Infrastructure and Data Integration

A PI System™ architecture was implemented, tailored to the operational particularities of a refinery receiving crude via marine pipelines:

  • PI System™ infrastructure: installation of PI Data Archive, PI Asset Framework (PI AF), PI Analytics, PI Event Frames, and PI Notifications.
  • Data collection interfaces: installation of 2 interfaces for operational data collection, using the OPC DA and Modbus TCP protocols.

Measurable Operational Impact

  • Operational model developed for Refinería Conchan’s processes, with operational calculations built in PI Analytics and programmed logic to automatically send notifications for any deviation.
  • Operational visualization extended to users, beyond the traditional control room.
  • PI Vision displays developed for real-time operations monitoring, covering marine pipelines, storage, process plant, and tanks.
  • Real-time KPI visualization, available across different levels of the organization, from operational to executive.

Why It Matters

  • End-to-end visibility, covering a process uncommon at other refineries in the country: receiving crude via marine pipelines, integrated into the same monitoring system as the plant and storage areas.
  • Early detection of operational deviations, thanks to automated notifications configured in PI Notifications, reducing the risk of major incidents.
  • Information accessible beyond the control room, democratizing access to operational data across different areas and users.
  • Consolidated executive view, allowing management to monitor refinery performance without relying on manual reports.
  • Staff self-sufficiency, enabled by training in PI System™ administration and visualization.
  • Scalable foundation for future analysis, with the infrastructure and operational model ready to incorporate new calculations or indicators as the refinery’s needs evolve.

Projects

We drive innovation with solutions that transform operational efficiency, intelligent monitoring, and real-time management of key processes.

Mining

PIPER View 2026 Upgrade in Compañía Minera Antapaccay

Compañía Minera Antapaccay S.A. completed its upgrade to PIPER View 2026 using an isolated-environment methodology with parallel testing, ensuring a transition with zero critical downtime to its visualization and operational intelligence services. The project delivered new capabilities including a system observability panel, print-standard PDF dashboard export, responsive design, and a query inspector for data auditing — with full backward compatibility and zero rework on existing dashboards.

Espinar, Cusco, Perú

Mining

Implementation of PIPER Operational Intelligence Platform at Séguéla Gold Mine

Implementation of PIPER Operational Intelligence Platform at Fortuna Mining’s Séguéla Gold Mine to automate the collection, contextualization, and reporting of plant, laboratory, and mining data. The solution integrated multiple operational systems through custom APIs, automated daily production reporting, and provided real-time visibility into operational performance through centralized dashboards and analytics.

Solution Implemented

PIPER Operational Platform

  • PIPER Collector
  • PIPER Historian
  • PIPER Modeler
  • PIPER View
  • Operational APIs
  • Interface Monitoring & Notifications

Woroba, Costa de Marfil

Energy

Implementation of PIPER Operational Intelligence Platform at Puerto Bravo Thermal Power Plant

PIPER Solutions implemented the PIPER Operational Intelligence Platform at Samay S.A.C.’s Puerto Bravo Thermal Power Plant to centralize, historize, and contextualize operational data from the GE Mark VIe control system. The project included the integration of more than 4,000 process signals, the development of a standardized operational model, real-time operational dashboards, and Active Directory integration, providing a solid foundation for operational intelligence, process optimization, and future advanced analytics initiatives.

Arequipa, Perú

Mining

Implementation of PIPER Downtimes for Intelligent Downtime Management at Ambatovy

PIPER Downtimes gave a multi-site industrial operation real-time visibility into 40 plants, 120 processes, and nearly 60,000 pieces of equipment — cutting manual event logging to zero and reducing unplanned downtime by 3%.

Antananarivo, Madagascar