Demo

Implementation of the Downtimes System for the management of stoppages in Mansfield Minera S.A.

Salta, Argentina

  • Empresa

Fortuna Silver – Lindero Mine

  • Ubicación

Salta, Argentina

  • Desafíos

Plant Event Management

  • Automated Shutdown Event Management: Need to implement a system to manage shutdown events by series and line, instead of doing it manually.
  • Real-Time Monitoring of Maintenance Indicators: Requirement for a system that allows continuous and real-time monitoring of maintenance indicators.
  • Automatic Reportability: Need to generate reports automatically, eliminating the dependence on manual templates such as Excel.
  • Integration with Other Applications: Requirement for the new system to integrate with other applications used in the organization for a more efficient flow of information.
  • Improved Reliability of Calculations: Need for a system that provides accurate and reliable calculations of detention times, overcoming the limitations of manual recording.
  • Solución

Implementation of Downtimes by Series and Lines

  • Implementation of “Downtimes” by Series and Lines: Establish a downtime management system that organizes and monitors downtime events by series and lines, improving visibility and control of operations.
  • Development of a Specific Model for Processes: Create a model that identifies all critical processes and equipment, allowing the automatic generation of stoppages from status signals.
  • Configuration of the Solution with Detailed Information: Include all the necessary information for allocations, such as type of equipment, name, system, component and failure mode, ensuring an exhaustive and accurate record.
  • Implementation of an Administration Module: Design a module that allows users to enter predetermined information for the registration of stoppages, optimizing data loading and facilitating the obtaining of root cause reports.
  • Configuration of a Maintenance Calendar: Implement a calendar that allows planning and scheduling maintenance activities efficiently, optimizing equipment availability.
  • Configuration of Formulas for Key Indicators: Establish formulas that calculate essential indicators such as Availability, Utilization, MTTR (Mean Time To Repair), MTBF (Mean Time Between Failures), Productivity and Top Ten Failures, thus improving the management of critical assets.
  • Improved KPI Calculation Logic: Optimize the calculation of KPIs to reflect operational reality, eliminating averages and ensuring an accurate view of the indicator.
  • Resultados
  • Improved Decision Making
    • Redesign of the Information Recording Flow: The flow of information recording in operations and maintenance events was optimized, increasing efficiency and accuracy in data capture.
    • Improved Decision Making: A more agile process for decision making and execution of action plans was established, resulting in more effective operational management.
  • Real-time maintenance indicators
    • Real-Time Monitoring: Downtimes allows real-time monitoring of equipment availability and utilization, facilitating the immediate identification of problems.
    • Indicator Report Viewing: Real-time report viewing was enabled, along with historical trends, providing valuable information for analysis and planning.
    • Integration with Other Applications: The delivery of information to other applications was achieved, improving communication and data flow.
    • Maintenance Cost Reduction: A 10% reduction in maintenance costs was achieved, increasing operational efficiency and optimizing the use of resources.
  • Galería
  • Beneficios Obtenidos

Proyectos

Impulsamos la innovación con soluciones que transforman la eficiencia operativa, el monitoreo inteligente y la gestión en tiempo real de procesos clave.

Minería

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Implementación de PIPER Platform en Seguela Gold Mine

Implementación de PIPER Operational Platform en la mina de oro Séguéla de Fortuna Mining para automatizar la recolección, contextualización y reporte de datos de planta, laboratorio y mina. La solución integró múltiples sistemas operacionales mediante APIs personalizadas, automatizó los reportes diarios de producción y proporcionó visibilidad en tiempo real del desempeño operacional mediante dashboards y analítica centralizada.

Solución Implementada

PIPER Operational Platform

  • PIPER Collector
  • PIPER Historian
  • — construye el modelo de activos y procesos, dando contexto y jerarquía a los datos crudos.
  • PIPER View
  • Operational APIs
  • Interface Monitoring & Notifications

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Energía

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Arequipa, Perú

Energía

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Implementación de PI Cloud Connect para la Optimización Operacional en Kallpa Generación

PI Cloud Connect Implementation for Operational Optimization

Lima, Peru

Minería

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Implementación de PIPER Downtimes para la Gestión Inteligente de Tiempos de Inactividad en Ambatovy

Implementación de un sistema integral de gestión de tiempos de inactividad (Downtime) que permite monitorear en tiempo real 40 plantas, 120 procesos y cerca de 60,000 equipos, reduciendo la intervención humana en el registro de eventos y mejorando la disponibilidad operativa.

Antananarivo, Madagascar
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